NO TOOLS ? NO JOY !
This page is for skin flints. For sure, there are far better tools, and last longer, this page shows tools that can be used once and thrown away. ( There is always SEARS and SNAP-ON) Many folks have $500 car, and will never buy a $300 Snap-on timing light, IT WILL NEVER HAPPEN. This page is for you. HF tools are not PRO tools (in my opinion) nor for keeping for a life time in the tool box. They are just for emergancies, or the like. Please pick a tool that matches your needs, top brands or not. If you have no extra money for tools or just want to inspect for things gone wrong, see here. For sure vehicle inspections end to end can in fact find may flaws, and bad parts. (the ECU just hates, corroded connections of any kind) I have a wits end page on engines , a set of 40+ linear checks . Besides inspections (wires fell off EFI sensors ) and sure, one can tune up the car with a couple of wrenches. ( Do the 60,000 mile tune-up , bingo !, many engine starts running correctly, be sure to change the spark wires, one at a time.) I have a friend, he fixes everything with a single pair of Pliers. Nobody can work on his car, everything is rounded off. Go figure... As you gain tools, you will discover less things break by accident. I'm not here to judge you ,only to help you make discoveries. You can change fluids, almost tool free. ( 1 or 2 wrenches?) You can inspect for damage, for free with no tools, especially wiring. Missing parts?, hacking (after market alarm installations, Audio hack jobs Installed, remote start devices, cruise controls, etc.) Any Previous owner that hacks up, the cars ELECTRONIC FUEL CONTROL (EFI) primary wiring system, in my opinion, is asking to get stranded. (These upgrades ?, can be done right, but needs to be done so, with high quality connections and be sure that a regression path exists) Be sure to start off , on a strange car, by doing a full inspection for hack jobs and wrong or missing parts. (fuel leaks, brakes are first) The FSM for this car is like $15 , sold cheap , used on Ebay , that Factory Service Manual, has AMAZING quality electrical drawings ! You can not effectively diagnose/repair engines blind (no tech books), and without hand wrenches are obvious , You can make some tools by hand (DYI) To really make progress fast, it takes, Gauges and meters. You do need a compression gauge, vacuum gauge , fuel pressure gauge , a timing light (strobe) better is one with a tachometer and a DMM. (a hand vacuum pump tool, is also necessary) Most young people buy tools, as they need them , and after a few years, you have a nice set. Each hour labor saved in a local repair shop, can buy 4 tools, on average. I consider tools , free, for that reason and after 25 or 50 years, they earn cash, better than some 401K's. I will not show my most expensive tools, but will show cheap tools, so that persons needing that, can find them. Anyone can buy expensive tools and go broke, easy. I will not bore you with that path... But do shop around and check for sales and deals, or the flea market. At Garage sales, I scoop up whole sections of tools cheap. See em'. grab em'. cheap. Be Proactive ! Consider this: (A scan tool can save you in a vast numbers of ways) On a 1996 or newer car it's mandatory IMO) < it's an investment , in the true sense (pay back!). The rules for testing and engine diagnostic are: (in this order too) To do each step below requires tools. Engine running problems?:
You can not guess that the spark is good. (3 tests there are: spark to each spark-plug tip, static timing, and full advance timing checks) A question: Sir, why do we test for full spark, if the ECU controls that 100%? (exception, 89/90' years are Distributor IS ONLY self contained centrifugal/vacuum spark advanced ) Answer: The ECU retards spark vastly in LIMPHOME, you need to know that this is happening. This is a top clue, as to what is going on. Torque (wrench) specifications: Stage1: (Basic Repairs & mostly tuneup's "The 60,000 mile" , service and replacing a known bad part.) A full set of open end box end wrenches and socket sets. All in metric. (yes, the car is 100% metric, so skip that SAE kit of tools) 8mm to 24mm (then, buy them, as you need them) A 17mm deep wall 1/2 drive socket is needed for the front crank pulley bolt (60k tuneup , needs a new timing belt) All sizes of screwdrivers: slotted and Phillips. Feeler gauges (for 60k lash and spark gap) Both sizes of torque wrenches. A 3/8" drive 100 inch lb and 1/2" drive 200 foot-lb. Take care torquing those 6mm bolts. A HD 3 ton + trolley jack. (HD = Heavy duty) A HD jack 4 ton stands (no spot welded, junk ) (do not cheap out, on stands !) Oil drain pans, funnels (walfart) The factory FSM (yes, books are tools too) See my never do page, for safety. 1 spare new spark plug, for testing, keep it in the glove box of all old cars. keep the gap at 0.028" (factory spec. minimum) Go to the NAPA Auto store and buy a bulk gasket kit sheets set. and an Exacto knife to cut your own gaskets. STAGE 2: Add: A Full 1/2" drive socket set (metric) (with deep wall) Add Shop air: Shop air, and air tools ( build the tool base and speed disassembly ) Time to buy that 1/2 drive, Heavy duty Impact gun now. A tire chuck air fitting , you can fill your own tires with air now. You are loaded for bear and ready to work the whole car and motor. (one extra tool is a slide hammer (rear axle) and a gear pullers) The front axle wheel bearings have a special tool seen at the end of page. STAGE 3: (analytical tools , with out which any serious car repairs will fail) For just about any sick engine, you will need these tools. see them below. Gauges ! A scan tool (see below) (do not buy a near useless code reader) Compression, fuel and vacuum gauges , the triad of success!) You must have these or you will never find a bad engine. These tools prove the motor can pump air! A cylinder leak down tester is also a great tool to own. (will show you, if rings or valves leak, and overall engine condition, used with compression gauge is best) DMM , you must have at least a $20 buck Digital multimeter. seen below, in the photo section at end. You are loaded for bear and ready to test any motor. (one extra tool is a slide hammer and a gear puller) Shop air, and air tools ( build the tool base and speed disassembly ) Stage 4: On Board Diagnostics (something inside the cars computer brain or ECU/PCM) ( An OBD scan tool is an investment, for this car and future cars and is and investment , with a real pay back) (89-95 the CEL lamp will always blink out DTCs code ) If short for cash, you can buy a $7 cloned ELM tool. See 1996 and newer SCAN tools example , here. OBD1 only: (on board diagnostics) 89-95' covered here All SCAN tools: There are no over the counter scan tools for Suzuki/GEO OBD1 cars, there are some home grown experimental OBD1 tools here is 1 example. Autozone can not scan your pre 1996 car, no way , no how. Save the gas. Most/many? Suzuki and GM shops long ago, lost their very rare TECH1 scan tool. Many dealers and such, can't even remember the CEL codes or have any books on the car at all. Most GM dealers say, GEO what? what is that? NO tools Repairs (or a low minimum $): Almost every tool here, is near $20 and in total, is less than 1 hour shop labor. So in my book, the tools are free. Used 1 time, they are all paid for. See? If really a tight wad? or skin flint like me?, You can use them one time, fix the car, box them and sell them all on ebay. Lots of options, huh? When I say no tools, that does not mean , no 10mm spanners, and 3/8" driver metric socket set, if you really are tool free, maybe you should find a qualified, ASE certified mechanic. Bring the FSM with you, as most mechanics never seen one of these rare beasts (rare to them, not you) Nor do they know Suzuki OBD1 , queer methods.. (hint, point to page in FSM and grin) I painted the free tests, in red below. For about $100 all the tools below can be had. See my running list here at end of this page.. This page shows how to find problems by accident or by pure hard work or luck, in a linear and non logical fashion. ( It can happen !) (Time and money do interchange) Some times pure raw luck beats skill, and hard long work. (not on average, Mr. Murphy rules there) Working on any car FSM free, is a receipt to endless pain and horrors, not only to you, your car, but to general safety and the life of the car and its parts. Each car design, is unique and the FSM is the magic crystal ball to that Uniqueness, no matter how many cars you repair, or training, all cars have uniquenesses. If all else fails RTM (read the manual) or RTFM , just because something seems simple?, is usually just a noobs dream, asking someone to repeat the 100 pages, in a forum is nuts. I call this The "DO and PRAY". I do not advocate guessing and throwing parts, or listening to others on the forums with their USELESS , "mine did this or that" or endless testimonials. Some problems can be caused by 100s of different things. Some cars (common after 20 long bad years) have 3 serious malfunctions, all ignored by the PO (previous owners ) So consensus is useless , in my opinion. "study Misfire and you will agree"? Ask for help with real troubleshooting and WIN! This is not a troubleshooting guide, we give that up with no tools. ( the hallmark of a good shop is good troubleshooting skills and tools) We now digress to... Sometime we do give up and after cleaning the EGR main, replace it. (other do, at suspicion , as they have not time to deal with that nasty part, I can not blame you !) This page is for Engines not running correctly. There is no rhyme or reasons below, or logic, it's a list of things you can do, that are free or dirt cheap. (except #1 and many times #2) My engine runs... or don't at all .... Crappy, Misfire, stalls, dead, or hesitations, power loss, flat spots, bogging , huge mile per gallons usage, and the like. All that is here, but this link takes tools If the motor does start. and since it does that, then the fuses are good , but do check the DOME fuse. The ECU (and ignition) must have full electrical power at all times, 11 vdc to 15 vdc ! , yes, a voltmeter (if not? stop , do not pass go, fix that) Look at all fuses, if they look blown out, well, they are. (some look good and are bad, use a DMM set on ohms to find them bad or good. The DMM never ever lies.
My parts on car, finder page is here. My prescription for Trouble shooting, is this: I call this the WIN plan: The top element here, is to be sure the motor is good. If not , all else is window dressing. And point 2, if the engine is timed wrong, the EFI will injector WRONG. (so fueling issues are LAST)
Happy Trails to you ! CHEAP TOOLs: Tools that really help: (sold at all Autostores and even large Walmart's and good old Harbor Freight. "Fright?" (very cheap , so cheap , just use and throw away !) This section of tools are for skin flints. Dirt cheap tools, many cost less than one hours shop labor ( they are INVESTMENT GRADE, with full pay back for a life time of fixing cars) In fact use one , one time and pays back 5 to 10 times. There are, in fact far better tools sold, but this page is LOW END ! (I get asked this all the time, so.... ) The first 6 , belong in all tool boxes, if you wish to make any fast progress. ( Some of mine are 45 years old and work like new) OK, buy as needed, that is what most folks do. My 40 year old timing light would cost me $400 in todays inflation adjusted dollars. (and still works like new) My new timing light has tachometer. for $23 Buy the tools or pay someone $100 per hour to use theirs. The only dangerous tool here is the fuel pressure guage, please do where goggles and depressurize the system first. (the FSM repeats this 100s of time) There are only 2 choices, here. (besides pure raw luck) No human on earth ,can measure 28 PSI or 150 PSI with finger tip or dribble checks. It is not the choice of any Pro. that expects them to work hard every day of his life. But you can get by, with these tools. (case in point , in the store I saw the needle had fell off, so I skip that one...LOL) That fuel pressure guage below comes with the exact SUZUKI adaptor (on far right of photo !, it fits on the fuel filter Banjo fitting, 6mm test port perfectly) The first 8 tools below are all sold at harbor fright (freight). Keep in mind the instuctions with these cheap tools are horrible. (Chinglish? translated) It assumes that you know how to use it. The Fuel pressure fits all Sidekicks, off the shelf in the store, many in the box new, had a loose needle , so you luck may vary. Do not fail to examine the tool carefully in this store, before purchase (these are all LOW END TOOLS) (I use them as emergency backups to real tools) The first 7 tools below are Harbor Fright(pun) tools, YMMV. Compression Gauge. (First 6 are $20 tools) Fuel pressure Vacuum (left) and pressure on right for CAT back pressure ! Hand Vacuum pump , and brake bleeder (rubber fittings, are junk) An I.R. Pyro gun (Vast usage) A $20 automotive Spark timing light, xenon strobe type, (better?) with inductive pickup.. Fails? $5 tool, very handy and cheap, use to find noise anywhere, or find bearings about to fail. $35 stethoscope, use better head phone muffs. The battery load bank, and charging sys. tester. The DMM $20 to $400 Hoyt SG-1 Amp Clamp The TENMA / DC Amp (clamp) $54 TDC finder tool Combustion leak detection for RAD click below to zoom me.
NAPA
Auto supply.
PN.700-1006 @ $35
Current AMPS: The short finder tool 25100 above ?, works better and cheaper, than any meter above for less than $30 and has the circuit breaker included (red tube). Sold here. At $25 and can find shorts, easy. See the video here. The Hoyt tool above does not do battery phantom drains well , as it can not resolve below 5 amps well. But they do sell may different types of gauge. The Tenma 72-7224 works the best, for drains, shorts , alternator current and starter currents. It does it all. But is $55. A good general purpose meter can be had at Walmart.(ordered) (or on sale for $83 at some stores "ebay") A Nice High Res. image below. See the full features here. Does RPM and Duty cycle, too. If you ever have an intermitant problem with 12vdc power or sensors. Nothing beats a logging, DMM. This USB logging meter the UT71D or E works great. See a seller here, pick one that is best for you. Nothing works better for finding glitches. (no DSO scope) The sonic injector sensor tool below, is one more very handy tool. It excels on V6 engines ,with hard to reach inectors. (it is tuned to the frequences of the injector pentle valve !) (this same company makes spark detector tools, too) @~ $80 One of the first tools to buy, in a shop is a battery charger. (and 10x that , if you only own 1 car.) Alway charge the battery, before testing it , or get stuck buying a new battery when yours is good. a $120 mistake. The grade of charger 2/10/50 Amp charger, can get you cranking in 2 to 4 hours, or even less. Steps:
$50 $20 Home made TOOLS, (1996 here, all years work ) crank Cog puller, (I have a steering wheel puller that is almost the same style) Takes 15minute to make. Most Sidekicks this cog falls off, due to BAD SERVICE. (the 94foot/pounds TSB nobody reads)? It's not an interference fit, it's a perfect fit , so perfect in fact , the hand can't pull it off, (like new, day1 , new car ) CL means Center line (drafting jargon , sorry) or where the center punch needs to be punched. That shinny chrome part is a 18mm metric socket ) Crank flywheel locking tools. (home made DIY) Real SCOPES are not cheap, but you need one that will not blow up, with car wiring NOISE (Killer spikes) ( you can buy a uses boat anchor scope for $50 used, from the dark ages of electronics , and all work perfect on cars) CQ-5010 , LOW COST AND SMALL. (a top tool for checking any thing pulse modulated) at Ebay sure EBAY? The above scope inputs (BNC left) is good for 400V. (DC+peak) (good for vehicle work) Use to see injector signals, ISC idle duty cycle on ISC valve and that pesky 02 sensor, and see closed loop working or not. or discover if ECU is lost (pre 96' cars) or stuck on limphome. Always use a 10:1 probe as the input. To protect the inputs of this cheaper scope. Most dirt cheap scopes sold on flea bay are junk, and will not last on cars electrics ( many are toy 5vdc input max. scopes) Tek scopes can take 400 to 600 volt spikes, but many cheap scope can not. (some are 60 volts max or less the cheaper the new scope the worst this gets) Most cars use PWM signals so this tool is the only way to see those signals and see the true flow rates. PMW = Pulse width Modulation, like our ISC uses. (50% duty cycle setting on the ISC) Great for seeing 02 oxy sensors signals on relic pre 1996 cars. .(good for vehicle work) Always use a 10:1 probe to best protect your scope from spikes. The amp clamp probes are here, for more advanced testing.. My scopes TEK, are cheaper and better, they are USED, I rebuild my own , scopes. Boat anchor scopes work great. Back when: We did not have scopes with brains (Allen Turing), that tell you DC volts or RMS. (root mean squared) We didn't have scope cursors (processors) back when, we had to use MATH ; using 1.414 and .707 X, to convert P-P (peak -peak) A.C. scope readings to RMS. RMS means the same energy levels as DC. many tech.'s, today many tech.'s don't even know these facts. 1v RMS = 1 vDC. so 1 watt RMS = 1 watt DC. this is the reason for RMS. The scope can find a bad, slow ,dead , 0² sensor, a bad or soon to be bad fuel pump (noise) a bad hall sensor, a bad CKP sensor. The 02 sensors swing about 6 times a second (called cross counting) if slower, the 02 can be old and slow. Any noisy Alternator or one with 1/3 loss of power (if 1 of the 3 phase diodes is blown or shorted) The 3 phases can in fact be seen with a scope. Any time electronics, devices mess up, check the power feed for noise using a scope. (I've even see bad powersupplies oscillate at 20 kHz and devastating effects.) The scope can trace and find noise sources , like no other tool can. We can also use the scope to see bad brushes in DC motors, the fuel pump can be seen to be starting to fail (1 dead commutator segment bad (early). (My TEK) digital, and on the right the old and much loved 465 doing my crank sensor. Scan tool Savings: The Vulcan Mind Meld?.
The IR (infra red) Pyro Gun has vast usages: Seen in the photo above and seen here too,,,, ( I use this in addition to my DMM thermistor probe ) It saves, more burned hands then any tool I own. (not to mention toxic antifreeze leaks and no need to remove rad cap hot ever) {yes check top rad tank level cold} The tool has vast usages. Before doing any coolant system checks the engine must be 100% up to full operation heat (5mile drives don't work), on a stock car that is 180F minimum. (a bad or wrong thermostat or missing rubber ring (post 92year) or seized clutch fan, all prevent this. Fix the overheating engine or frigid first. Keep in mind, the hoses and objects measured will be about 20 degrees less than the coolant. ( learn what your car does first, when its working right, then you have a record to compare) I run a 195F thermostat. (for better cooling and better economy ,and faster warm up, the STAT delays opening longer so the engine block heats faster. All good. (the cooler the air and the hotter the coolant ,them more cooling capacity you can get. )
The Timing light don't work? High Voltage or HV spark system. This is common, for all COP coil engines, after all there is no HV spark wire, so we add one, they sell COP extension leads, buy one if you have J18 or newer larger engines. USA. J20, J25, J27, and larger. The newer the car the more the COP has shielding, so buy the extension and make it work right. It is also common for all inductive lights to fail , if the spark plug is dead, (open and not firing or shorted) or the #1 wire is dead open, try #2,3,4 wire ah it's just #1 failing, the #1 cap terminal is carbon tracked? or the #1 HV spark wire is bad.? Move the mag pickup clip to many places on the #1 HV wire. (bingo now it works, good.) You have weak spark, can happen. Use a spark test tool that measures the energy level. 50,000v is normal. not 10k. Snap-on(tm) sells a timing light for $300 , and can fail for the same reasons. The one with a tachometer is best. All mag timing lights fail for no current spike! If engine has very old carbon string core wire, please just throw them away, they are junk. By a set of BOSCH mag wire for $25 For inductive pick up's to work there must be HV, and for sure a magnetic pulse, if the spark plug fails to fire, there may be no pulse. (this depend an the path of current , all unpredictable with so many paths to fail) The distributor cap can carbon track, even not seen inside. This will cause no current to flow down #1 spark wire and most timing lights fail . There is aways the 1950 NEON light below (retrograde) Made of Bakelite (dinosaur plastic) It too, may fail with a dead spark plug. The Innova tools sold at Walmart are far better tools. Do not touch this tool below while, using it,or you will get shocked bad, that is why we now use MAG pickup lights. to avoid all that FUN. Old NEON DOG ! circa 1960's The Vacuum hand tool is great, but rubber fittings in the box are totally 100% useless crap. I have a set of Mityvac 90 degree nipples that are perfect.... The best is the last, a DMM meter that actually works for RPM ,Dwell and DUTYCYCLE , On Ebay search MTS-2800B, You can now set the ISC duty cylce to 50 easy. SOLD AT EBAY FOR ONLY $25, AND WORKS ! You will need a tachometer if the one in the dash is dead or missing (2wd does not have one) Here are all ways to get this tool cheap. rev 8 5-9-2013 , added, free red codes, for those with no cash at all. and are hoping for some luck. I wish you luck, I DO ! Boycotting Amazon, now. (due to not showing shipping country !, the H3LL with that) 3-1-2015 edits. added fancy shopping searches. |