Suzuki
Factory ECU OBD1 scan tool usage and
super secret (Suzuki) proprietary communications
protocol :
A Blast from the Past ! REDUX.
For 1989-1995 USA Sidekicks and Trackers only.
There are no over-the-counter OBD1 Suzuki tools sold, not at Autozone, PepBoys, Advanced Auto or Napa. Nothing. SAVE YOUR TIME AND ENERGY !
Nor do their mechanics have them, or the clerks.
The is but only one tool (below $400 and still working, unlike the many dead Tech1 tools sold on fleabay)
Fact 1: Suzuki never published the protocol. (Signaling levels,
methods, timing rates, command sets or anything at all , save the 1
pin comm. line location, in the DLC)
Fact 2: There is no OBD1 standard between car makers, OBD1 is unique to just Suzuki in this case. (that is why USA invented OBD2 to solve that tiny problem, LOL !) Fact 3: The only real tool made today is this (was list I looked)
All I know is here, not much, in the next link. The hacking scan tools are all here.
Back in the day, the shops used this tool called a TECH_1.
Most shops today, do not have this tool, and if 25 years old (most are)
, probably died, long long ago from long hard use. (rat nasty shape)
We see these sold on fleabay for insane prices ($400 on up), and also needs the RARE Suzuki plug-in's to work with this car. (good luck finding one that works!)
The
TECH1 below. (1989 old) RARE to the max and the plug-in for Sidekicks
100x more rare. By the then Vetronix company (now BOSCH).
That
membrane switches are long ago dead/ weak/cracked and flaky.
Warning, this tool has a bug in it ,
that reports ECT sensor temps wrong! (with some plug-in's)
Getting revisions, for this tool , are Impossible. (Suzuki is Chapter 11 in USA)
WHAT YOU WILL SEE IS THIS DATA:
1995 USA Published factory list: ( I merged the 8v TBI and 16v MPI values, in
to one
table (see MAP and MAF together? )
Values are for a hot engine idling and not moving , 0 mph.
Items in blue are 8 valve and 16 Valve
differences.
Items in Red are
very critical items for
troubleshooting drive-ability or
MPG issues. The OBD1 PARAMETER list. (using OBD2 jargon, this kinda like a PID list)
The scanner can see what the ECU sees in near real time (live data). This data is extremely useful, to fast accurate repairs.
0
|
FUNCTION
|
UNITS
|
TYP.VALUE and RANGE
|
1
|
ENGINE SPEED RPM Actual.
|
RPM |
800
±50 range is 0-9999
|
2
|
DESIRED
IDLE RPM (800 or 1000?)
|
RPM
|
ECM cont.
varies range is 0-2000 (800 is normal hot idle)
|
3
|
ENG. COOLANT TEMPERATURE |
°C/F
|
176-194°F
typ. -40 to 250°F , Mine is 190° A custom STAT. |
4
|
Intake Air Temperature (missing on 1992 MPI engines)
|
°C/F |
149-167°F
typ. (will be at ambient temps at cold start) as is above.
|
5
|
16V
MASS AIR FLOW MAF.
|
g/S
|
3.1g/S or under load, up to 55 g/S grams per second !
|
6
|
THROTTLE
POSITION |
volts
|
.85 to
.95Volts [idle] (0
to 5.1vdc range) 4v is about WOT.
|
7
|
TROTTLE ANGLE |
° |
0° at
idle
up to 90° max. (wot= 80 typ)
|
8
|
8V MAP Manifold Air Pressure
|
kPa,V |
39 kPa /
1.56v
0-125kPa range, 0-950 mmHG
|
9
|
8V BARO
|
kPa,V
|
98 kPa /
4.00v same range above, use only for altitude
|
10
|
HO2S (OXY)
|
mV
|
10-900 mV typ
varies. 0-2500mV
|
11
|
O2
ACTIVATION |
true/false
|
active
or not. "O2 Closed loop status"
|
12
|
Short term
FUEL TRIM = STFT
|
see scale
|
127
typ counts 0 to 255 ( 128 is center pt)
|
13
|
Long term FUEL TRIM = LTFT
|
see scale
|
118
typ
counts 0 to 255 (128 is center pt)
|
14
|
SPARK ADVANCE |
° |
5°-15°
up to 60° (mine tops out at 45° light load, high RPM.
|
15
|
INJ. PULSE
WIDTH
|
mSEC
|
1.1-1.6
mSEC 0
to 65mS Super Useful !
|
16
|
IAC/ ISC AIR FLOW |
L/MIN
|
24-40
L/MIN ,(
0 t0 250 max.)
|
17
|
IAC/ ISC
ADJUST
MONITOR
|
%
|
0% typ and up
to
100%
|
18
|
IDLE SWITCH
(TPS)
|
on/off
|
on at idle
|
19
|
8v THROTTLE OPEN SOLENOID
|
on/off
|
off (TB dash put VSV status)
|
20
|
FUEL PUMP
|
on/off
|
on cranking and running. May turn off, if spark is lost.
|
21
|
EGR GAS TEMP
(CALIF)
|
°C/°F |
140 TO
145°F
(32 to 470°F ,max) Thermoprobe device. EGR main.
|
22
|
EGR SOLENOID
|
on/off
|
off (on cruising , off at idle or W.O.T)
|
23
|
A/C SWITCH
|
on/off
|
off (fast idle request) 1000 RPM now.
|
24
|
POWER STEERING
SWITCH
|
on/off
|
off (P/S overload, fast idle request) 1000 RPM now.
|
25
|
PARK/NEUTRAL switch position.
|
on/off
|
PRNDL status for A/T . changes ilde controls in DRIVE ! in gear.
|
26
|
MPH/KM/HR VSS sensor input.
|
MPH/km/hr
|
0/0
-parked (0 to 125mph max) (from speedo head, reed clicker)
|
27
|
FUEL EVAP PURGE valve state
|
%
|
0% (100%
max) 8v shows on or off.
|
28
|
RICH LEAN
STATUS
|
rich/lean
|
switches
will show
lean if HO2S is low all the time. (or opposite)
|
29
|
SYSTEM VOLTAGE
|
volts
|
14-14.5 volts
(20v
max) 0 to 18.75vdc range
|
30
|
16 V CHARGING Efficiency
|
%
|
10%
(100% max)
|
31
|
8V time from start engine up.
|
sec
|
0-510 sec and
rolls
|
refr: 6E3-A-14 and 6E2-A-10 FSM 1995 pub.
|
|
FUEL TRIM:
Short Term Fuel Trim = STFT.
Long Term Fuel Trim = LTFT
The OXYGEN sensor , the O2, is used to calculate TRIM. if its bad or exhaust leaks are near it, all the below is useless.
As you drive the car the ECU stores the trim it used to get STOICH fuel ratios.
Normal engines run naturally a touch rich (untrimmed) for obvious
reason, is that lean burns head poppet valves (runs too hot) and when
running wide open throttle , trim is not used. and must be rich then,
So the trim will be, naturally reduced, to lean , at say light flat not to fast cruising...(closed loop cruise)
The ECU will remove fuel (in the equations) via the TRIM value to attain, STOICH fuel trim and max MPG.
Short term trim changes way to fast for any human see or to read or comprehend the data, So we watch only the LTFT.
Some ECU's store trim (past reading) in a table based on speed and
loads. (old GM books (cira 1985) document this very well,
but not Suzuki! )
This allows the ECU to guess in advance of your next actions. (say
going 50, and want go 60mph, the ECU can preload injection rates,
just as you reach 60 to get better Drive-ability)
LTFT - Long term fuel trim Gauge
values 118 is NORMAL (so says, all Suzuki books) it goes a touch
lean to correct the natural rich state. (the numbers are a binary , 8bit byte , 2 to the 8th power)
0-----------------------128
--------------------------255
LEAN____________Perfect_________________
RICH
|
the ECU always adds the STFT to the LTFT to calculate injector
pulse width ( calc. fuel demand).
I do not have full documentation on all parametes.
If you see the LTFT way way off, maybe there is and exhaust leak at the
02s sensor, The 02 will slam to 0volts and this old nasty ECU goes
SUPER RICH, (cured mostly with OBD2 rules and laws, later in 1996)
less is more... all this is (water under the bridge stuff)! in 2015.
ver 8 1 -20-13 , revised 12/2015, to make it shorter. sweeter...
|