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EGR valve ?
#1
93 kick , 1.6 , 16v , 5speed , Thorley header

I filled the valve side (big hole ) with liquid an put 5lbs air pressure into the seat side (small hole) and got some air bubbles past the valve.

Do you think this small leak will effect engine performance? if yes , at what RPM range ?

Thanks
Lon
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#2
no, its not a perfect seal and always has carbon dust there, it 99% closed is ok.
it would only cause the ECU at idle to open a tiny fraction more keeping 800 hot idle. (im nit picking, i bet it's less)
just make sure the stall test passes.
http://www.fixkick.com
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#3
Thanks helperbee
passes stall test , will not idle below 900.
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#4
HOT ENGINE? CEL glows keyon, then goes out running? 1st........
ok , there are 2 issues, with idle.
900 is failed.
that means idle controls are out of control, does Head lamps on plus heater fan on and if defrost on , cause RPM to drop, that means no regulation, ECU can't control it.
The ecu does drop idle controls in failsafe mode or backup mode. (can)
http://www.fixkick.com/ECU/LimpHome/failsafe.html

16v is the harder one (air density system is...), and non OBD2 , x2 harder, no scan tools.

The 16v runs closed loop at idle, hot, all 16v do,
but how to tell that is very hard, near impossible. with no scan tool.
This ecu ,im told can even swing the 02 sensor, not in closed loop or even in fail safe mode, making this harder to diagnose.
on a newer car, im all over the scan tool looking at all live PID's (eg;oh look here, LTFT is dead its as is the 02 sensor)
For sure finding a dead 02, that is , it's stuck and not SWINGING, must be fixed first.
4 ways to tell that are. (any scope, DSO, fast smart DMM, or the very fine hacking tool http://www.rhinopower.org/)

OBD1: horrors.
BLIND:101; (coolant is first)
Hot engine, must be 180F, or more or all tests useless. and holding.
one tests is to pinch the ISC air line (ISC is the electric idle control valve) it has 3 lines, 2 are hot water the cold line is AIR.
pinch the air line, what is RPM now. (400 and near stalling?) or stalls?
i always clean the ISC with the EGR, so the ISC is free,
see iSC video here,
http://www.fixkick.com/videos/FLV-all/showtime.html
it too must seal at least 90:% all old ISC leak a tiny bit, (rubber seal is beat up) but is not a problem if it mostly closes and opens fully.

what do is try to find out:
1: is ISC dead? or stuck open. coil check and cycle checked.
2: is ECU attempting to operate the ISC, if not its in failsafe mode,
to find that after pinching the ISC air hose, is to unplug the connector, this must give you 400rpm or very low, 600 ok too, but the pinched or unplugged, ISC must be way below 800 or the ECU can not gain control of it ever. see?
there are air leak issues,
if the metered air lines leak, idle speed rises (with prefect AFR ratios) (you)
if the un-metered air is leaked, idle drops, AFR goes lean, idle drops.

metered air leaks can be:
1: throttle plate blocked open with gunk there, or cables set tight, (3 cables with cruise, or 1 with 5sp and no cruise)
2: ISC leaks (needs to be recalibrate ask)
3: IAC leaks (its bad.) below throttle body, is this valve. closes at 150F.
4: some one fiddle the idle bleed screw and ISC lost control. this screw really is duty cycle calibrate. if really lazy (no scope or duty meter) some just screw it in to see if the ISC wakes
up and the ECU will then go to 800 all by its self.

if you had a scope or duty meter
you will see the ECU pulse modulate go to max , that is max time at 0v. 0v = closed ISC.
the ISC flutters 200 times second, and the time closes sets RPM right.

metered air means, MAF measure air.

good luck to you..
http://www.fixkick.com
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#5
OK , hot engine . idle 900 RPM , turn on lights , heater fan and electric cooling fan ...... RPM drops 100 rpm then back up 100 to 900 holds steady.
ISC .... pull off air tube , engine stalls ... close off air tube , RPM drops from 900 to 700 RPM. (tachometer only goes to 500 RPM)
Idle bleed screw is one full turn off bottom end of it's travel , idle is 900 RPM from half turn to two and a half turns . engine shutters a bit then goes right back to 900.

Thanks for the help
Lon
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#6
seems the ECU is controlling idle , its off 50rpm max hot spec. is 850. low is 750. (dash tacho is not accurate, so it must be ok) its slow like mine was too, 1 to 2 second to correct.
pulling that hose is illegal unmeteredr air introduction causing gross lean and stall, normal test, ok.

ok 900 to 700 pinch is wrong. if a real tacho.
it must go lower, try pinching ISC and then turning the bleed screw CW for say 600 rpm. that will give the ISC 200 RPM free board.
the controls are working,

i forgot the check for pulling the ISC connector hot coolant.
should match the pinched RPM. if not the ISC leaks badly if difference is great.
btw if you have A/C turn it on causes 1000 RPM (or idle plus 200) (ecu idle up feature)

it looks like there is a small leak in the induction somewhere.
pinching the ISC hose usually gives (hot) a 800 to 400 rpm drop absolute or from 800 to 500 rpm. The ISC is a major air source hot, big time. your bleed seems to be too far in
someone found this leak before and tried to hide it with bleed screw in.
btw, with the bleed screwed and and iSC pinched, there is no air supply at all. if it runs like this at all even 500 RPm there is a huge breach somewere.
see my trick here, to kill all air? see what she does? it can be shocking. if it runs, what the heck?

mine had the good old IAC leaking
see 4pm slot here, i packed this in clay (hot) and idle fell like a rock.
http://www.fixkick.com/fresh-air/Slide_S...ge_20.html

the tests are simple but finding air leaks is very hard sometimes.
one guy had ice damage and cracks where no man can see. (8V throttle bodies can be a horror) the 16v only has the IAC to worry.
http://www.fixkick.com
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