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X90 "clutch position switch" Questions
#12
(09-11-2021, 03:12 PM)maint Wrote: Got time for another clutch question?
After a extensive test of my patience and back I have everything back together. Stop and switch(s) adjusted, cable back on the hook.
Final adjustment would be at the bell housing.
The threaded part of the cable [kind with the rubber, not two lock nuts] is too short as it is. (wrong cable)
I run out of slack at the clutch lever about 1/2 way through the radius-ed end nut .  RUBBER cable mount fully seated?, and no collision damage on the frame mount?
what I do, is  mount the new cable at both ends routed correctly
then install the top shackle,  up top and at the use a bungee cord to hold tension the bottom doing the above, small easy to pull bungee,
now at the bottom while holded the cable in hand release  the bungee so  as that top does not fall off, and attached the bottom end, now.




I found the little mark on the clutch shaft end and it is lined up with the one on the arm. (all 2 splines have marks)
Square hole in the clutch pedal arm is in same location, the weld on the clutch shaft was starting to crack but had not gone through.
Any suggestions?
for 2 short? the cable?  (routed wrong or wrong cable.)
buy the correct cable,   there are many sizes.
and the routing matters. too.
and x90 would have there own cable,  
I have the part number from suzuki on x90
the sidekick cables are here.

https://fixkick.com/tranny/clutch/clutch...tch-Cables

96 was first year of rubber mount bottom end.  (july 1995 factory build dates are tricky, due huge parts changes then, on x90 maybe  not)  july1, is when 96's are first made.
23710-57BA0[old]   (-57B12 new # x90)<<< 2 sidekick version 96-98  , the longest cable they ever had for g16 sidekick
same prefix # on all cable.

23710-57B12 (x90) for sure suz. p/n# actual,



https://www.ebay.com/sch/i.html?_from=R4...2&_sacat=0

all 2 splines ,  are  are all index marked and installed correctly, if not the  clutch will act very poorly and odd.

There are 4 cables, or more,   by years , and by x90.
early year, mid years ends 95 and 96 upn SIDEKICKS/Vitara's/Trackers , and x90.
see link 1 above for all 4 part numbers made by Suzuki.





http://www.fixkick.com
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Messages In This Thread
X90 "clutch position switch" Questions - by maint - 08-23-2021, 09:35 AM
RE: X90 "clutch position switch" Questions - by fixkick - 09-11-2021, 08:45 PM

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