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dead clutch?
#2
23710-57BA0[old] (57B12 new #) is yours the rubber end cable, ?
the beauty of the rubber end cable is no adjustments needed. at that end. just the bottom free play.

those measurements are only for the ID of the cable, there are many cables and its so easy to buy the wrong one.. (just get all the pay out ,then set the free play)

there are 2 freeplay page options, one is at the bottom lever end, other at pedal. can be done at either end ,but he pedal end is very hard to do because of , friction . the bottom end can be much easier,,, to set.
the correct clutch is the 16v clutch, (larger disc) rock will mix them up, due to suzuki using same vin for 2 engines. code 0.
as for the clutch decide on brand first. then read the catalog for that brand and find the correct clutch.


if the bottom end moves 1inch with free play taken up then the cable works and clutch is bad. my so called 1 inch rule.

the bottom free play is about 1/8? the pedal play , 1 inch at pedal is about 1/8th below.

my 96 had the newer rubber mount on the end of cable, no screw/nuts./ like a 95 or older
first is making sure no damage on the pedal end. the cables can look shiny, but do in fact wear a groove inside the sheath that makes them stick
then when it sticks, and the driver pushes harder, and the weakest link fails.
that be the top pedal, spline strips or the pedal cracks or the fire wall cracks.
or all 3. ouch
ok not that.... good.(pretending)
then this end works. the bottom end will adjust.
if the bottom end don't adjust (rubber end cable) then the throw out bearing is destroyed.
1/8" free play on bottom, and 1 inch rule works, if not bad clutch.
good luck to you !

as the disc wears, the free play decreases.
when it hits zero the release bearing runs full time(overload) and fails.
this is the common failure.
as is the cables sticking, where no man can see. inside. my guess?, mid span,,,damage unseen,

see the other titty, "index marks " here
http://www.fixkick.com/tranny/clutch/mik...age_2.html

thanks to a poster for this very nice photo...

one of the pedal welds, are only tack welded, not 100% , and that too fails.
the forces here are about human 100lbs x6 or x8. so 800lbs can be had at fire wall and then it cracks. for sure something will, with any bad cable.
(the pedal ratio is at least 6:1) as will be the 2 free plays.. 1/2 inch div by, 6 at bottom
http://www.fixkick.com
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Messages In This Thread
dead clutch? - by dynabill - 08-12-2015, 01:25 PM
RE: dead clutch? - by fixkick - 08-12-2015, 10:32 PM
RE: dead clutch? - by dynabill - 08-13-2015, 05:38 AM
RE: dead clutch? - by fixkick - 08-13-2015, 07:12 AM
RE: dead clutch? - by dynabill - 08-13-2015, 08:01 AM
RE: dead clutch? - by dynabill - 08-15-2015, 03:11 AM
RE: dead clutch? - by fixkick - 08-15-2015, 03:39 AM
RE: dead clutch? - by dynabill - 08-15-2015, 04:18 AM
RE: dead clutch? - by fixkick - 08-15-2015, 09:27 AM

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