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'92 16v sidekick
#1
big problem, please help if you can.     Last night I backed up on gravel road for 300 feet, at high speed, pulled in and parked. This morning this happened:
   Good start, all sounded well and normal as it has been for a year:  in less than 2 minutes, extremely rough, only run (barely) at certain throttle openings, eventually dies completely, heavy fuel usage. No restart.  Let sit for 20 minutes, good start, in 45 seconds goes to extremely rough, then no run. Will run at high RPM, with some occasional misfire.
   Here is what has been done:   
 removed cat from exhaust system.  Same.
    Fuel volume from rail= very good. Fuel pressure in rail just under 40 psi. Return fuel line OK. Tank pressure relieved.
    Rail leak-down test=OK, holds 35 lbs for 10 minutes, (very slight drip at my fittings).
    Air cleaner removed.
 here's the killer: Vacuum test about 10-12 inches hg.   Plugs very sooty.  It's lke fuel is justbeing dumped, but injectors don't leak, even if one did, all plugs are sooty. 4 injectors did not fail at one moment.
 I saw the FSM on exhaust blockage, removed exhaust manifold completely . Problem/symptoms remain.
Could this be valve timing as in slipped belt?
MAF is fine. EGR is OK.  It started when I backed up, WOT...coincidence?
   I am  stumped.  It runs really well just like always....then 1-2 minutes just deteriorates to will not run. What can it be?
Reply
#2
NO CAR stated , year and engine inside it. 16valve is my guess 1992 to 1995 range.

(06-26-2020, 07:43 AM)danstrayer2 Wrote: big problem, please help if you can.     Last night I backed up on gravel road for 300 feet, at high speed, pulled in and parked. This morning this happened:
   Good start, all sounded well and normal as it has been for a year:  in less than 2 minutes, extremely rough, only run (barely) at certain throttle openings, eventually dies completely, heavy fuel usage. No restart.  Let sit for 20 minutes, good start, in 45 seconds goes to extremely rough, then no run. Will run at high RPM, with some occasional misfire.
   Here is what has been done:   
 removed cat from exhaust system.  Same.
    Fuel volume from rail= very good. Fuel pressure in rail just under 40 psi. Return fuel line OK. Tank pressure relieved.
    Rail leak-down test=OK, holds 35 lbs for 10 minutes, (very slight drip at my fittings).
    Air cleaner removed.
 here's the killer: Vacuum test about 10-12 inches hg.   Plugs very sooty.  It's lke fuel is justbeing dumped, but injectors don't leak, even if one did, all plugs are sooty. 4 injectors did not fail at one moment.
 I saw the FSM on exhaust blockage, removed exhaust manifold completely . Problem/symptoms remain.
Could this be valve timing as in slipped belt?
MAF is fine. EGR is OK.  It started when I backed up, WOT...coincidence?
   I am  stumped.  It runs really well just like always....then 1-2 minutes just deteriorates to will not run. What can it be?
are you going to run the engine 300,000 miles on a 60k mile cam timing belt.? sorry had to ask... common failure this. and worse next.

is the front crank pulley 17mm headed bolt loose?  94ft/lbs only is spec.



compression is 180PSI not 80.  do a compression test on any engine, that will not run or has low power. first ( do it with the throttle blocked open)

at sea level not DENVER.



KEY ON< CEL lamp must glow does it.

and then with the DLC diagnostic jumper inserted (paperclip) DTC code 12 blinks out, (means good)  all others bad, or worse.  

worse CEL dead.

worse CEL can not blink but stuck on.  (turn off CEL nag switch if car is FED and not Calif, marked on hood sticKer)

we learn later CEL lamp burned out and when replaced,  the ECU is locked hard in to LIMPHOME MODE. (bingo, ) so most of my advice is wrong, for this fact.

and last we learn (last post) the ECU 5VDC REF  is dead, end to end, (not just on wires outside) in fact IC17 is blown up.


ECU has many things that can fail, and be 100% dead, bad caps and it  crashes over and over, or BACKUPMODE is set.
The ECU 02 sensor shorted makes ECU run SUPER RICH. (even as bad as flooding)

The ECU can go to failsafe (limphome mode) or worse BACKUPMODE.

The ECU must flash code  DTC 12, yours  does not so that be first. always.  
CEL lamp dead or stuck on or flat refuses to flash ANY code on demand is  1st things first act. (  if a FEDERAL car , first defeat the NAG switcH)

good luck with the Dead CEL.
http://www.fixkick.com
Reply
#3
(06-26-2020, 10:41 PM)fixkick Wrote:
(06-26-2020, 07:43 AM)danstrayer2 Wrote: big problem, please help if you can.     Last night I backed up on gravel road for 300 feet, at high speed, pulled in and parked. This morning this happened:
   Good start, all sounded well and normal as it has been for a year:  in less than 2 minutes, extremely rough, only run (barely) at certain throttle openings, eventually dies completely, heavy fuel usage. No restart.  Let sit for 20 minutes, good start, in 45 seconds goes to extremely rough, then no run. Will run at high RPM, with some occasional misfire.
   Here is what has been done:   
 removed cat from exhaust system.  Same.
    Fuel volume from rail= very good. Fuel pressure in rail just under 40 psi. Return fuel line OK. Tank pressure relieved.
    Rail leak-down test=OK, holds 35 lbs for 10 minutes, (very slight drip at my fittings).
    Air cleaner removed.
 here's the killer: Vacuum test about 10-12 inches hg.   Plugs very sooty.  It's lke fuel is justbeing dumped, but injectors don't leak, even if one did, all plugs are sooty. 4 injectors did not fail at one moment.
 I saw the FSM on exhaust blockage, removed exhaust manifold completely . Problem/symptoms remain.
Could this be valve timing as in slipped belt?
MAF is fine. EGR is OK.  It started when I backed up, WOT...coincidence?
   I am  stumped.  It runs really well just like always....then 1-2 minutes just deteriorates to will not run. What can it be?
are you going to run the engine 300,000 miles on a 60k mile cam timing belt.? sorry had to ask... common failure this. and worse next.
is the front crank pulley 17mm headed bolt loose?  94ft/lbs only is spec.

compression is 180PSI not 80.  do a compression test on any engine, that will not run or has low power. first ( do it with the throttle blocked open)
at sea level not DENVER.

KEY ON< CEL lamp must glow does it.
and then with the DLC diagnostic jumper inserted (paperclip) DTC code 12 blinks out, (means good)  all others bad, or worse.  
worse CEL dead.
worse CEL can not blink but stuck on.  (turn off CEL nag switch if car is FED and not Calif, marked on hood sticKer)


see my sneak a peak/

https://fixkick.com/t-belt/sneak-a-peek.html

or just do compression test on front #1 , a 15 min job, that 1 plug out, block throttle open if 80PSI not 180, do them all if #1 fails.  easy logic that.

I do not think going backwards is it, but if it cause wiring to break loose , engine harness or connectors sure.

The ECU can go to failsafe (limphome mode) or worse BACKUPMODE.
all those suck fuel like mad and wants to flood the engine
use the DLC get the ECU flashing codes,  do that first , if the CEL lamp is dead  that is a bad lamp or stuck in HORRID BACKUPMODE(means bad ecu)

a bad ECU is most times just needs new CAPS.  (they love to fail on this car if black caps and marked RUBICON)

compression steps and expected results are correct.
https://fixkick.com/compressiontest.html
Reply
#4
(07-06-2020, 09:22 AM)danstrayer2 Wrote:
(06-26-2020, 10:41 PM)fixkick Wrote:
(06-26-2020, 07:43 AM)danstrayer2 Wrote: big problem, please help if you can.     Last night I backed up on gravel road for 300 feet, at high speed, pulled in and parked. This morning this happened:
   Good start, all sounded well and normal as it has been for a year:  in less than 2 minutes, extremely rough, only run (barely) at certain throttle openings, eventually dies completely, heavy fuel usage. No restart.  Let sit for 20 minutes, good start, in 45 seconds goes to extremely rough, then no run. Will run at high RPM, with some occasional misfire.
   Here is what has been done:   
 removed cat from exhaust system.  Same.
    Fuel volume from rail= very good. Fuel pressure in rail just under 40 psi. Return fuel line OK. Tank pressure relieved.
    Rail leak-down test=OK, holds 35 lbs for 10 minutes, (very slight drip at my fittings).
    Air cleaner removed.
 here's the killer: Vacuum test about 10-12 inches hg.   Plugs very sooty.  It's lke fuel is justbeing dumped, but injectors don't leak, even if one did, all plugs are sooty. 4 injectors did not fail at one moment.
 I saw the FSM on exhaust blockage, removed exhaust manifold completely . Problem/symptoms remain.
Could this be valve timing as in slipped belt?
MAF is fine. EGR is OK.  It started when I backed up, WOT...coincidence?
   I am  stumped.  It runs really well just like always....then 1-2 minutes just deteriorates to will not run. What can it be?
are you going to run the engine 300,000 miles on a 60k mile cam timing belt.? sorry had to ask... common failure this. and worse next.
is the front crank pulley 17mm headed bolt loose?  94ft/lbs only is spec.

compression is 180PSI not 80.  do a compression test on any engine, that will not run or has low power. first ( do it with the throttle blocked open)
at sea level not DENVER.

KEY ON< CEL lamp must glow does it.
and then with the DLC diagnostic jumper inserted (paperclip) DTC code 12 blinks out, (means good)  all others bad, or worse.  
worse CEL dead.
worse CEL can not blink but stuck on.  (turn off CEL nag switch if car is FED and not Calif, marked on hood sticKer)


see my sneak a peak/

https://fixkick.com/t-belt/sneak-a-peek.html

or just do compression test on front #1 , a 15 min job, that 1 plug out, block throttle open if 80PSI not 180, do them all if #1 fails.  easy logic that.

I do not think going backwards is it, but if it cause wiring to break loose , engine harness or connectors sure.

The ECU can go to failsafe (limphome mode) or worse BACKUPMODE.
all those suck fuel like mad and wants to flood the engine
use the DLC get the ECU flashing codes,  do that first , if the CEL lamp is dead  that is a bad lamp or stuck in HORRID BACKUPMODE(means bad ecu)

a bad ECU is most times just needs new CAPS.  (they love to fail on this car if black caps and marked RUBICON)

compression steps and expected results are correct.
https://fixkick.com/compressiontest.html

         So..getting into the TPS...DTC=22,45....here's the mystery: Backprobing the blue/w  wire from TPS , I get 5 volts, but no voltage at any time from the Gray/red wire, which I understand is the 5v reference voltage.  If I unplug that group from the ECU, B6 pin on ECU has 9 volts, but plug it in and no voltage.  Checked continuity from ECU yellow plug to TPS, that checked OK. HOW can there be 5 volt to the blue wire?

HOW EASY the BLUE wire is not throttle angle, it is ONLY THE IDLE switch, and goes to digital logic unrelated to the TPS angle side.
said a 2nd way, the blue/white wire (idle switch TPS) is wired to a pullup resistor in the ECU and it goes to IC7 not your BAD IC17
see>?

look here to see how this works and is wired, a huge clear drawing.

 The 16v engine Throttle body is closed, parked key off, key on and the idle switch is at 0vdc. due to switch closer and path to ground TPS Gray.yellow.
open the throttle a tad and idle switch goes to 5vdc, even if IC17 is blow up, as yours is.

all these ECU have two 5vdc power regs, VRM)  one for sensors and one for the turing brain inside and logic,  2 it has, and folks grounding out 5vREF blows up IC17 like clockwork.(hot wired damage is not fun nor cheap to repair on a new car $1000 ECU,  or more wrecked.
Reply
#5
(07-06-2020, 09:28 AM)danstrayer2 Wrote:
(07-06-2020, 09:22 AM)danstrayer2 Wrote:
(06-26-2020, 10:41 PM)fixkick Wrote:
(06-26-2020, 07:43 AM)danstrayer2 Wrote: big problem, please help if you can.     Last night I backed up on gravel road for 300 feet, at high speed, pulled in and parked. This morning this happened:
   Good start, all sounded well and normal as it has been for a year:  in less than 2 minutes, extremely rough, only run (barely) at certain throttle openings, eventually dies completely, heavy fuel usage. No restart.  Let sit for 20 minutes, good start, in 45 seconds goes to extremely rough, then no run. Will run at high RPM, with some occasional misfire.
   Here is what has been done:   
 removed cat from exhaust system.  Same.
    Fuel volume from rail= very good. Fuel pressure in rail just under 40 psi. Return fuel line OK. Tank pressure relieved.
    Rail leak-down test=OK, holds 35 lbs for 10 minutes, (very slight drip at my fittings).
    Air cleaner removed.
 here's the killer: Vacuum test about 10-12 inches hg.   Plugs very sooty.  It's lke fuel is justbeing dumped, but injectors don't leak, even if one did, all plugs are sooty. 4 injectors did not fail at one moment.
 I saw the FSM on exhaust blockage, removed exhaust manifold completely . Problem/symptoms remain.
Could this be valve timing as in slipped belt?
MAF is fine. EGR is OK.  It started when I backed up, WOT...coincidence?
   I am  stumped.  It runs really well just like always....then 1-2 minutes just deteriorates to will not run. What can it be?
are you going to run the engine 300,000 miles on a 60k mile cam timing belt.? sorry had to ask... common failure this. and worse next.
is the front crank pulley 17mm headed bolt loose?  94ft/lbs only is spec.

compression is 180PSI not 80.  do a compression test on any engine, that will not run or has low power. first ( do it with the throttle blocked open)
at sea level not DENVER.

KEY ON< CEL lamp must glow does it.
and then with the DLC diagnostic jumper inserted (paperclip) DTC code 12 blinks out, (means good)  all others bad, or worse.  
worse CEL dead.
worse CEL can not blink but stuck on.  (turn off CEL nag switch if car is FED and not Calif, marked on hood sticKer)

The ECU can go to failsafe (limphome mode) or worse BACKUPMODE.
all those suck fuel like mad and wants to flood the engine
CEL Dead Cell Dead is the CEL dead (check engine limp, #1 check on all cars 1989 to now never skip CEL and DTC checks, (scans in 1996 up)
use the DLC get the ECU DTC flashing codes,  do that first , if the CEL lamp is dead  that is a bad lamp or stuck in HORRID BACKUPMODE(means bad ecu)
Got DTC 12 =  normal yes/no.

a bad ECU is most times just needs new CAPS.  (they love to fail on this car if black caps and marked RUBICON)
------------------------------------------------FINALLY the CEL works and we HAVE LIMPHOME HERE !!!!!!!!!!!!----------------------

         So..getting into the TPS...DTC=22,45....here's the mystery:
Backprobing the blue/w  wire from TPS , I get 5 volts, but no voltage at any time from the Gray/red wire, which I understand is the 5v reference voltage. 
If I unplug that group from the ECU, B6 pin on ECU has 9 volts, but plug it in and no voltage.  (just leakage) you mean you pulled the B connector group..... doing that kills power to the ECU and is useless tests)
you killed (conn group B pulled) dead B1 and B2 and B15 grounds, this test is bogus. for 5vdc che
cks.

Checked continuity from ECU yellow plug to TPS, that checked OK. HOW can there be 5 volt to the blue wire?  (is B connector pulled here, IDK)????
what blue wire.  I miss almost all testing details.


the #1 cause of blown up +5vdc REF is some one grounding out sensors with a jumper wire, or to 12vdc.
#1 top cause,  hot wiring ECU is WRONG and so are SENSORS.


if you pull the B group you lost ground and the ECU goes dead for  lack of power that includes, IC7 and 17.regs. (VRM)
if you pull the A group you lose 12dvc power,  and again ECU goes dead and all sensors dead.

never hot wire electronics, ever, or you will blow things up, I promised, this is not 1950 Dodge. with only tube radio with electronics.
This CAR also can not have any outputs grounded or worse jumped to 12vdc battery feeds or you will blow the driver transistors to hell. boom smoke.
5vdc ref is AN OUTPUT TOO.

I added RED later, to make testing vastly more easy and no smoke no boom.
both are hard failures. ECU sees those,

22 means TP pin output is dead, 1vdc is normal at key on or idle. (a.k.a. throttle angle pin)
5vdc pin at TPS is power, and is good.
says the TPS is broken, cracked inside or wiper for TP pin a wreck inside, (all are bad TPS) but...

unplug that group means?  what, at the ECU , that done will cause ECU go to nuts. and is invalid test.

the ECU runs on 12vdc,  (A group 12v , B group ground)
the ECU inside has two +vdc power supply regulators ( 12v to 5v)one for the logic inside 5v and one for that runs sensors out side the ECU,
we later learn 5v is blow up;./

TPS is one such sensor the 5vdc pin on the TPS is just power pure raw, 4.75 to 5.25v is spec.
and that works. here.
what does not work is your TPS,. it is bad. or  this.

TP pin is called throttle angle ,  1v to about  3v range. 3v is WOT, or even 4v.  at WOT,
the TP pin can fail only 3 ways, (4th is 5vdc dead and is not)
1: TPS bad.
2: the TPS was installed and the index pins not aligned. at that time, making it dead. (tps mech,  flloats inside doing nothing)
3: TP pin is  shorted to ground. or the wire sure.

the TPS has a ground pin too, and if is cut open TP  angle pin, goes to 5v and DTC 21 happens not 22.

dtc 45 is the tps idle pin stuck at 0v, and is really a bad TPS. (or 5vdc dead and is not) no way in hell both wires are grounded out , TP and idle switch but , index failure again sure.
if you remove the TPS and the inside index, spinner is shattered yah, that is it. too.

if the TPS is bad both can fail. 22 and 45.  what to  do is bench test the TPS
Testing 1,2,3,
or on car advance the throttle key on engine off and see TP pin voltage move from 1v to 3v or 4vdc, if not the TPS is bad, or the index pins set wrong (as in mounted wrong installed)

the TPS is only a passive variable 5kohm  resistor, no electronics inside. no transistors, just carbon film and gold sliders.
http://www.fixkick.com
Reply
#6
(07-06-2020, 10:10 AM)fixkick Wrote:
(07-06-2020, 09:28 AM)danstrayer2 Wrote:
(07-06-2020, 09:22 AM)danstrayer2 Wrote:
(06-26-2020, 10:41 PM)fixkick Wrote:
(06-26-2020, 07:43 AM)danstrayer2 Wrote: big problem, please help if you can.     Last night I backed up on gravel road for 300 feet, at high speed, pulled in and parked. This morning this happened:
   Good start, all sounded well and normal as it has been for a year:  in less than 2 minutes, extremely rough, only run (barely) at certain throttle openings, eventually dies completely, heavy fuel usage. No restart.  Let sit for 20 minutes, good start, in 45 seconds goes to extremely rough, then no run. Will run at high RPM, with some occasional misfire.
   Here is what has been done:   
 removed cat from exhaust system.  Same.
    Fuel volume from rail= very good. Fuel pressure in rail just under 40 psi. Return fuel line OK. Tank pressure relieved.
    Rail leak-down test=OK, holds 35 lbs for 10 minutes, (very slight drip at my fittings).
    Air cleaner removed.
 here's the killer: Vacuum test about 10-12 inches hg.   Plugs very sooty.  It's lke fuel is justbeing dumped, but injectors don't leak, even if one did, all plugs are sooty. 4 injectors did not fail at one moment.
 I saw the FSM on exhaust blockage, removed exhaust manifold completely . Problem/symptoms remain.
Could this be valve timing as in slipped belt?
MAF is fine. EGR is OK.  It started when I backed up, WOT...coincidence?
   I am  stumped.  It runs really well just like always....then 1-2 minutes just deteriorates to will not run. What can it be?
are you going to run the engine 300,000 miles on a 60k mile cam timing belt.? sorry had to ask... common failure this. and worse next.
is the front crank pulley 17mm headed bolt loose?  94ft/lbs only is spec.

compression is 180PSI not 80.  do a compression test on any engine, that will not run or has low power. first ( do it with the throttle blocked open)
at sea level not DENVER.

KEY ON< CEL lamp must glow does it.
and then with the DLC diagnostic jumper inserted (paperclip) DTC code 12 blinks out, (means good)  all others bad, or worse.  
worse CEL dead.
worse CEL can not blink but stuck on.  (turn off CEL nag switch if car is FED and not Calif, marked on hood sticKer)


see my sneak a peak/

https://fixkick.com/t-belt/sneak-a-peek.html

or just do compression test on front #1 , a 15 min job, that 1 plug out, block throttle open if 80PSI not 180, do them all if #1 fails.  easy logic that.

I do not think going backwards is it, but if it cause wiring to break loose , engine harness or connectors sure.

The ECU can go to failsafe (limphome mode) or worse BACKUPMODE.
all those suck fuel like mad and wants to flood the engine
use the DLC get the ECU flashing codes,  do that first , if the CEL lamp is dead  that is a bad lamp or stuck in HORRID BACKUPMODE(means bad ecu)

a bad ECU is most times just needs new CAPS.  (they love to fail on this car if black caps and marked RUBICON)

compression steps and expected results are correct.
https://fixkick.com/compressiontest.html

         So..getting into the TPS...DTC=22,45....here's the mystery: Backprobing the blue/w  wire from TPS , I get 5 volts, but no voltage at any time from the Gray/red wire, which I understand is the 5v reference voltage.  If I unplug that group from the ECU, B6 pin on ECU has 9 volts, but plug it in and no voltage.  Checked continuity from ECU yellow plug to TPS, that checked OK. HOW can there be 5 volt to the blue wire?
   
both are hard failures. ECU sees those,

22 means TP pin output is dead, 1vdc is normal at key on or idle. (a.k.a. throttle angle pin)
5vdc pin at TPS is power, and is good.
says the TPS is broken, cracked inside or wiper for TP pin a wreck inside, (all are bad TPS) but...

unplug that group means?  what, at the ECU , that done will cause ECU go to nuts. and is invalid test.

the ECU runs on 12vdc,
the ECU inside has two +vdc power supply regulators ( 12v to 5v)one for the logic inside 5v and one for that runs sensors out side the ECU,
TPS is one such sensor the 5vdc pin on the TPS is just power pure raw, 4.75 to 5.25v is spec.
and that works. here.
what does not work is your TPS,. it is bad. or  this.

TP pin is called throttle angle ,  1v to about  3v range. 3v is WOT, or even 4v. at WOT,
the TP pin can fail only 3 ways, (4th is 5vdc dead and is not)
1: TPS bad.
2: the TPS was installed and the index pins not aligned. at that time, making it dead. (tps mech, flloats inside doing nothing)
3: TP pin is shorted to ground. or the wire sure.

the TPS has a ground pin too, and if is cut open TP  angle pin, goes to 5v and DTC 21 happens not 22.

dtc 45 is the tps idle pin stuck at 0v, and is really a bad TPS. (or 5vdc dead and is not) no way in hell both wires are grounded out , TP and idle switch but , index failure again sure.
if you remove the TPS and the inside index, spinner is shattered yah, that is it. too.

if the TPS is bad both can fail. 22 and 45.  what to  do is bench test the TPS
Testing 1,2,3,
or on car advance the throttle key on engine off and see TP pin voltage move from 1v to 3v or 4vdc, if not the TPS is bad, or the index pins set wrong (as in mounted wrong installed)

the TPS is only a passive variable 5kohm resistor, no electronics inside. no transistors, just carbon film and gold sliders.
http://www.fixkick.com
Reply
#7
        Replaced TPS. No start. Gray/red wire, top position, dead.
 
 Got into the ECU.  Pin B6, which feeds 5v to TPS (Gray/red wire) , .25 volts. Not good.
  Despite advice from fixkick, here's what I did:   (I hot wired ECU,........ I had nothing to lose):
Traced pin B6 back to its source, which is apparently a regulated voltage source, on its own board, mounted vertically on main board.  5 volts to B6 circuit absent there also.
  Looking at this from the end of the ECU which is AWAY from the connectors, this small board has 9 soldered connections on bottom, 4 on the left, 5 on the right.
I found 5 volts source at #1 on left, see images. Connected that to 2 & 3 of the 5 on the right with small wire.. DTC gone, CEL not on, runs like new.


Attached Files Thumbnail(s)
       
Reply
#8
(07-11-2020, 03:25 AM)danstrayer2 Wrote: Replaced TPS. No start. Gray/red wire, top position, dead.
 
 Got into the ECU.  Pin B6, which feeds 5v to TPS (Gray/red wire) , .25 volts. Not good.
  Despite advice from fixkick, here's what I did:   (I hot wired ECU,........ I had nothing to lose):
Traced pin B6 back to its source, which is apparently a regulated voltage source, on its own board, mounted vertically on main board.  5 volts to B6 circuit absent there also.
  Looking at this from the end of the ECU which is AWAY from the connectors, this small board has 9 soldered connections on bottom, 4 on the left, 5 on the right.
I found 5 volts source at #1 on left, see images. Connected that to 2 & 3 of the 5 on the right with small wire.. DTC gone, CEL not on, runs like new.
thanks for  sharing.
16valve engine /ecu



sorry i thought you told me 5vdc was ok at TPS.
and yes your custom hybrid, device inside is a mess.
happens alot on these very old  Cars.

my ecu fix page states to check the 5vdc first,  for good reasons

here is the quoted text that confused me, sorry  (i get , got me, LOL)


"I get 5 volts, but no voltage at any time from the Gray/red wire, which I understand is the 5v reference voltage."
I thought that meant ECU 5v is ok (I get) and the wire was dead. so all posts by me were are wrong, above.



The practice of hot wiring parts, naively is bad.  (hot wiring ECU or any sensor with ground or power blows them up)
blowing up traces, blowing up hybrid chip pins (the chip is not sold) or blowing up this protectors.

[Image: 70EB0-16V-5VDC.jpg]
http://www.fixkick.com
Reply
#9
my wild guess is you defeated the IC17
with a hot wire jump
now when the car (or any wire or related sensor) shorts
you blow crash the CPU (Microcontroller) and and all spark and all injections end, (or worse damage to Q105)
that is the purpose of IC17 to prevent all that.

as you can see sensor analog power is not the same as digital 5vdc logic. and is separate for very good reasons, for sure on any car.

"what I'd have done. is use 5vdc LDO chip regulator and mount it inside to 12vdc and ground and output to pin B6"
then it works with no loss of digital power ever.
http://www.fixkick.com
Reply
#10
(07-11-2020, 01:17 PM)fixkick Wrote:
(07-11-2020, 03:25 AM)danstrayer2 Wrote: Replaced TPS. No start. Gray/red wire, top position, dead.
 
 Got into the ECU.  Pin B6, which feeds 5v to TPS (Gray/red wire) , .25 volts. Not good.
  Despite advice from fixkick, here's what I did:   (I hot wired ECU,........ I had nothing to lose):
Traced pin B6 back to its source, which is apparently a regulated voltage source, on its own board, mounted vertically on main board.  5 volts to B6 circuit absent there also.
  Looking at this from the end of the ECU which is AWAY from the connectors, this small board has 9 soldered connections on bottom, 4 on the left, 5 on the right.
I found 5 volts source at #1 on left, see images. Connected that to 2 & 3 of the 5 on the right with small wire.. DTC gone, CEL not on, runs like new.
thanks for  sharing.
16valve engine /ecu



sorry i thought you told me 5vdc was ok at TPS.
and yes your custom hybrid, device inside is a mess.
happens alot on these very old  Cars.

my ecu fix page states to check the 5vdc first,  for good reasons

here is the quoted text that confused me, sorry  (i get , got me, LOL)


"I get 5 volts, but no voltage at any time from the Gray/red wire, which I understand is the 5v reference voltage."
I thought  that meant ECU 5v is ok (I get)  and the wire was dead.  so all posts by me were are wrong, above.



The practice of hot wiring parts, naively is bad.  (hot wiring ECU or any sensor with ground or power blows them up)
blowing up traces, blowing up hybrid chip pins (the chip is not sold) or blowing up this protectors.

[Image: 70EB0-16V-5VDC.jpg]


if the tps wire is bad, and grounds out  it blows up IC17
this one wire must be checked for  damage for sure under hood. where bad things can happen;
I also see, other crazy things folks do to that red/gray wire.
they use it  to power
alarms (BOOM)
they use it to run other added endless accessory< boom
or for Remote start kits from H3LL.
The best practices is to check that wire for damage , done by others or under hood by accident.
with hot wired, IC7 , next ground out, blows up the ECU. in my best theory . based on facts of parts.

or RED wire was hotwired to 12vdc BOOM>
seen this 10 times? me.
http://www.fixkick.com
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